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Rapid Testing Lab Instrument Configuration for Small Feed Mills

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Source:Youyunpu Optoelectronic Tech    发布时间:2025-10-30 14:49:56

I. Construction Background

    Feed quality and safety directly affect the health of livestock and poultry as well as food safety. Traditional detection methods are time-consuming, costly and complex, failing to meet the rapid testing needs of small-scale feed mills for raw material acceptance, process control and finished  product inspection.

   With the increasingly stringent regulations and fiercer market competition, establishing a sound rapid detection system has become a key measure to improve product quality and control ris

ks. This instrument configuration scheme for small-scale feed mills’ rapid testing laboratories integrates equipment for nutrient composition, safety indicator and microbial testing, and builds a full-chain rapid testing platform covering "raw materials—production—finished products", providing efficient and cost-effective quality control solutions for small-scale feed mills.

IMG_3574-min

    II. Construction Objectives

  1. Establish a standardized and modular rapid testing laboratory for small-scale feed mills to meet daily testing needs;

  2. Realize rapid detection of nutrient components and safety indicators in feed raw materials and finished products;

  3. Improve enterprises’ quality control capacity for raw material acceptance, production process and finished product delivery;

  4. Build a traceable data system to support the establishment of quality archives and compliance management.

  5. IMG_3574-min

     III. Construction Content

Standardized Configuration of Rapid Testing Laboratory

  1. Structural design: Modular layout with a small floor area, adapted to the environment of small workshops;

  2. Functional zoning: Sample pre-treatment area, nutrient composition testing area, safety indicator testing area, data management area;

  3. Hardware configuration: Covering eight categories of testing equipment for crude fiber, protein, fat, moisture, heavy metal, mycotoxin, near-infrared component analysis and colony counting.

     IV. Instrument Configuration Scheme and Budget for Rapid Testing Laboratory in Small-Scale Feed Mills

Detailed List of Instrument Configuration and Price

Equipment NameModelMain FunctionsReference Price (CNY)Application Value
Crude Fiber TesterYP-CXWDetect crude fiber, neutral detergent fiber, hemicellulose, lignin, etc.25,0006-position batch processing, in line with GB/T6434 standard; ensure the compliance of feed fiber content and support formula optimization
Digestion FurnaceYP-SM08Sample digestion, matched with Kjeldahl Nitrogen Analyzer8,500Graphite digestion with PID temperature control; only 30 minutes from room temperature to 450℃, greatly improving pre-treatment efficiency
Fat TesterYP-Z06Determine fat content by Soxhlet extraction method6,8006 samples per batch with automatic solvent recovery; labor-saving and time-efficient, ensuring accurate fat content detection
Full/Semi-Automatic Kjeldahl Nitrogen AnalyzerYP-DN1/2Determine nitrogen content and convert to protein content19,000/68,000Automatic liquid adding and distillation with accurate test results; core equipment for protein detection with a recovery rate of 99%-101%
Aflatoxin TesterYP-HQMRapid detection of aflatoxin B15,700Colloidal gold method with data upload support; 10-minute rapid screening, effectively preventing the risk of mold contamination
Near-Infrared Feed TesterYP-601Rapid and non-destructive detection of protein, fiber, moisture, ash, etc.120,000Simultaneous multi-component analysis with 60-second result output and no pre-treatment required; an ideal tool for rapid raw material acceptance and finished product screening
Halogen Moisture MeterYP-LS4Rapid determination of sample moisture content1,5003-5 minute result output with simple operation and low cost; effectively control the moisture of raw materials and finished products to prevent mildew
Automatic Colony CounterYP-J300Automatic colony counting and analysis for microbial hygiene indicator testing52,00012-megapixel automatic recognition with a counting accuracy of ≥98%; replace manual counting to improve the efficiency and accuracy of hygiene indicator detection
Voltammetric Heavy Metal TesterYP-FZ01Detect Cd, Pb, As, Zn, Cu, Hg, etc.23,600Simple pre-treatment and rapid detection (≤5 minutes) with portable design; ensure the heavy metal safety of raw materials in line with regulatory requirements
5-in-1 Integrated Pre-treatment MachineYP-QC5ASample concentration, water bath thermostating, centrifugal layering, homogenization, oscillating mixing8,400Integrate five pre-treatment functions to complete sample preparation in one stop; greatly improve pre-treatment efficiency and save space and equipment investment

V. Analysis of Application Value

  1. High efficiency and accuracy: Most equipment features automatic operation, fast detection speed and compliance with national standards;

  2. Comprehensive coverage: Full monitoring from raw material nutrient indicators to safety pollutants (heavy metals, toxins);

  3. Flexible expansion: Testing capacity can be gradually expanded according to the enterprise's development stage;

  4. Traceable data: Support data export and printing for easy establishment of quality archives.

     VI. Summary

Centered on rapid detection technology, this instrument configuration scheme for rapid testing laboratories in small-scale feed mills integrates eight categories of equipment including crude fiber testers, digestion furnaces, fat testers, Kjeldahl nitrogen analyzers, aflatoxin testers, near-infrared feed testers, halogen moisture meters and heavy metal testers, building a rapid testing platform for small-scale feed mills that integrates nutrient composition analysis, safety indicator screening and data management. Enterprises can make flexible selections according to their own testing needs and budgets, and gradually establish a sound quality control system.



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